Assembly Page 1

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Ground plate

The Alleweder construction is based on this ground plate. Primary components (main spar, rear fork, wheel panels) attach to this plate.

nose plates

These panels attach to the nose of the ground plate and become the bottom sides of the nose of the vehicle.

cleco-joined plates

Using clecoes to attach components allow for assembly temporarily. This facilitates de-burring of holes and bonding of panels prior to final riveting.

wheel panels

With the nose panels riveted, the front wheel panels are ready to be attached. The small box at the front of the wheel panel is a suspension point.

fenders wheel panels clecoed

The main spar, wheel panels and fender panels clecoed on place. Foreward is to the left in this photo.

partial assembly outside

The same components with the top arch temporarily in place, more clecoes around the fender and wheel panels.

partial assembly riveted

The same assembly as in the previous photo, fully riveted. The structure is a bit flexible at this stage and easily bent as desired (or not).

nose and aft bulkheads clecoed

The spar which holds the bottom bracket, the nose bulkhead, and aft bulkhead are in place, and the nose panels are clecoed to the nose bulkhead.

nose panels clecoed

A lot of clecoes to hold the curve of the panel to the nose and fender wells means a lot of rivets to be placed.

nose panels riveted

A bit cleaner appearance once the rivets are installed. The nose structure is very rigid at this point, but the top skin has yet to be installed or clecoed.

nose panels riveted, 2

Another view of the assembly with the lower nose panels riveted. The tail bulkhead with the rear wheel fender is visible in this photo

stiffeners template

The ground plate alone is very weak, but is strengthened with stiffeners placed between the seat plate and ground plate. This template makes locating the stiffeners easier.

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CONSTRUCTION PAGES
Alligt Alleweder Assembly page 1
Alligt Alleweder Assembly page 2
Alligt Alleweder Assembly page 3
Alligt Alleweder Assembly page 4

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